Future Product

Been there, done that, Ford says of process

The redesigned pickup's body is aluminum, assembled with rivets and adhesive rather than spot welds.
January 20, 2014 05:00 AM
F-150 by the numbers

Ford released few technical details about its aluminum-bodied 2015 F-150 truck, but here are a few key numbers and estimates.
550-700Pounds cut on 2015 F-150 models compared with 2014 models 10Pounds saved by switching from aluminum to magnesium on the transfer case
1,000Dollars in added cost per vehicle attributable to replacing steel with aluminum components, according to one analyst's rough estimate 6Pounds cut by redesigning the rear axle
15%Estimated weight reduction on the 2015 F-150 compared with the 2014 version 28-30Estimated highway mpg on 2015 F-150, up from 18-23 on the 2014
4,000Roughly the number of rivets used in the 2015 F-150, according to The New York Times, replacing about 7,000 spot welds on a steel truck 18Length in inches of the F-150's new 2.7-liter V-6 EcoBoost engine, including the front cover and flywheel
80Pounds shaved from the steel frame 647,697F-150s built in 2013
10Pounds cut by shortening the rear suspension's leaf springs   

OEM04_301209907_H2_-1_0.jpg Nair: Jaguar was first step.

DETROIT -- The aluminum body of the 2015 Ford F-150 pickup uses the same bonding process developed by Ford engineers for the Jaguar XJ luxury sedan and the Range Rover SUV more than a decade ago.

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